Brushless motors - BR series

The BR series servomotors has been designed to offer the highest dynamic performance and the maximum flexibility. The Boron Iron Neodymium magnets with high energy production allow to get a motor with high specific power, bearing high overload without any risk of demagnetization. The magnetic circuit has been studied to allow the motors to produce sinusoidal power with reduced torque ripples. Low rotor inertia allow strong accelerations and decelerations.
The servomotors are compatible with any drive directly fed by power grid: 220/240Vac and 380/460Vac up to size 7 and 380/460 Vac up to size 9.

Main features
Winding: three-phase with Y connection without accessible neutral wire
Winding insulation: class H according to CEI 2-3 (2000)
Thermal dimensioning: class F (Tmax=105K) according to CEI EN 60034-1 (2000)
Protection degree: IP54 according to CEI EN 60034-5 (2001)
Feedback device: two poles resolver
Cooling: IC 410 (motor without self-ventilation), IC 416 (motor with self-ventilation) according to CEI EN 60034-6 (1997)
Balancing degree: G 2,5 according to ISO 1940 (1993) (half-key balancing for key shafts according to CEI 2-23 (1993))
Bearings: lubricated for life
Thermal protection: thermal cutout with normally closed contact. Operating temperature 130±5°C. (Ceiling voltage 250Vac, maximum current 5Aac)
Flange: IM B5 according to CEI EN 60034-7 (1993)
Running position: any
Terminal board with MIL-C-5015 G screw connector for power (for the sizes 5 and 7) and MIL-C-26482 bayonet connector for the signal
Colour: black
Reference conditions: ambient temperature +40°C, max. height 1000m above sea level.
Storage temperature: -10°C ÷ +70°C

Options
Feedback device: digital encoder + Hall sensors, SinCos encoder, absolute encoder
Protection degree: IP65 (motor without self-ventilation) according to CEI EN 60034-5 (2001)
Movable MIL connector for power and signal IP54 or IP65
Holding brake
Smooth shaft
Flange: IM B3, IM B35 according to CEI EN 60034-7 (1993)
Terminal board with power terminal block (for the sizes 5 and 7)
Terminal board rotating 90°, 180°, 270° (for the sizes 8 and 9)
Oil seal (it is assembled only when the coupling is oil-bath lubricated)
Oil exhaust for direct gearbox coupling (for the sizes 8 and 9)
Special design on customer's specifications.

Maximum radial rating
The calculation of the maximum radial rating refers to 20,000 working hours with load on the shaft projection centre. The axial load must not exceed 20% of the maximum radial rating.

Rpm
2000
3000
4000
 
Rpm
1500
2000
3000
Type
N
N
N
 
Type
N
N
N
51
675
588
533
 
71
1170
1059
921
52
712
620
562
 
72
1217
1102
957
53
740
644
584
 
73
1252
1133
984
54
760
662
600
 
74
1277
1155
1002
55
777
677
613
 
75
1297
1172
1016
56
790
688
624
 
76
1311
1185
1026
57
802
698
633
 
77
1322
1194
1033
58
811
706
640
 
78
1330
1201
1038

 

Rpm
1000
2000
3000
 
Rpm
1000
2000
3000
Type
N
N
N
 
Type
N
N
N
82
3429
2712
2363
 
92
6129
4844
4219
84
3778
2983
2596
 
94
6449
5089
4427
86
3976
3133
2724
 
96
6974
5478
4750
88
4097
3224
2759
 
98
7142
5594
4842
Warning: avoid axial shocks on the shaft during the assembly.

Emergency brake
The brake is incorporated in the motor on the coupling side; it closes when voltage supply is missing. The brake causes power dissipation and therefore an S1 on-duty stall motor derating is necessary. The brake must be connected and disconnected when the rotor is not running.

Motor type

BR5
BR7
BR8
BR9

Unit

Braking torque

10
32
160
450
Nm

Supply voltage ± 5%

24
24
24
24
Vdc

Holding voltage

12
12
12
12
Vdc

Nominal current

1,04
1,5
2,3
2,9
Adc

Additional inertia

0,038
0,35
4,48
12,96
10-3kgm2

Additional weight

1
3
17
35
kg

Insertion response time

40
70
80
100
ms

Fall response time

20
10
15
15
ms

rotazione Max. speed

6000
6000
6000
4500
rpm

Max. angular backlash

8
8
8
8
min

Additional length

40
50
120
135
mm

Torque derating of motor (1)

10
10
10
10
%
1) The percentage reduction in torque is indicative and may be reduced to 25if you keep feeding the brake fluid with the voltage or motors are servo-ventilated

Ventilation
The motors are provided with electric fan positioned on the opposite side of the coupling that supplies an axial fan. The air is sucked at the back side of the motor and is let off toward the flange side. The fan has a IP44 protection degree .

Motor type

BR5
BR7
BR8
BR9
Unit

Supply voltage single phase +6%-10%

1)
230
230
230
Vac

Frequency

1)
50÷60
50÷60
50÷60
Hz

Nominal current

1)
0,31÷0,26
0,37÷0,33
0,66÷0,94
Adc

Power

1)
44÷42
60÷60
150÷215
W

Air flow minimum clearance

1)
104
83
127
mm

Start temperature

1)
-
70
70
°C

Percentage increase of motor torque (2)

1)
40
3)
3)
%

Additional weight

1)
3,2
3)
3)
kg
1) Please consult our technical department.
2) The torque percentage increment refers to the “S1 on-duty-jammed rotor torque ” with over temperature 105°C and "rated speed torque”.
3) Please see “Performances”.

Performance specifications
Stall torque data and nominal power refer to motor mounted in the horizontal position, ambient temperature max. 40°C, altitude max. 1000m on the sea level, motor fix on Aluminum flange dimension:
BR5: 350x350x25mm
BR7: 450x450x25mm
BR8: 1120x800x25mm
BR9: 1120x800x25mm


Electrical Data


Dimensions

 

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Microcon Technologies Inc.

1105 Crestlawn Drive, Unit # D8 & D9

Mississauga, Ontario L4W 1A7 Canada

Tel: (905) 602-4770

Fax: (905) 602-4779

e-mail: [email protected]

Website: www.microcontechnologies.com