• Programmable I/O
  • 5 optically-isolated inputs (1 dedicated)
  • 3 optically-isolated outputs
  • 1 analog input ±10 VDC, 14-bit
  • 2 analog output ±10 VDC, 10-bit
• Programmable encoder output, (up to 8,192 lines per revolution) 
• Separate stop and travel limit deceleration ramps 
• Torque, Travel, Following Error and velocity limits 
• 8 user defined speed presets with individual acceleration/deceleration rates 
• 2 Programmable Torque Level Outputs 
• In Motion Velocity Output 
• Software Oscilloscope
• Position Tracker™ – Analog Mode 
• Analog Torque Mode 
• Analog Velocity Mode 
• Digital Velocity Preset 
• Pulse Mode
  • Pulse/Pulse
  • Pulse/Direction
  • Pulse/Quadrature
• Summation of Analog Velocity and Digital Velocity 

AC Input Voltage: 3Ø, 187 to 528 VAC, 47 - 63 Hz
(460 VAC for rated performance)

AC Input Current
MP-1250: 17 Arms (15A @ 100 ms soft start)
MP-2500: 35 Arms (15A @ 100 ms soft start)
MP-5000: 70 Arms (15A @ 100 ms soft start)

Output Continuous Current
MD-404: 4 Arms/2.8 Arms (5 kHz/10 kHz)
MD-407: 7 Arms/5 Arms
MD-410: 10 Arms/6.5 Arms
MD-420: 20 Arms/14 Arms
MD-434: 34 Arms/22 Arms
(Current ratings the same for 460V or 230V
operation)

Output Peak Current
MD-404: 8A/5.6A (5 kHz/10 kHz)
MD-407: 14A/10A
MD-410: 20A/13A
MD-420: 40A/28A
MD-434: 68A/44A
(Current ratings the same for 460V or 230V
operation)

Continuous Output Power
(Ratings based on 5 kHz, 460V/230V operation)
MP-1250: 12.5 kW/6.25 kW
MP-2500: 25 kW/12.5 kW
MP-5000: 50 kW/25.0 kW
MD-404: 3.3 kW/1.7 kW
MD-407: 5.8 kW/2.9 kW
MD-410: 8.3 kW/4.2 kW
MD-420: 16.7 kW/8.4 kW
MD-434: 28.3 kW/14.2 kW

Switching Frequency: 5 or 10 kHz

Logic Supply: +21.6 to 26.4 VDC, (Required Accessory)

Encoder Supply Output: +5 VDC, 250 mA

System Efficiency: 90%

Regeneration
Internal Energy Absorption—System Bus Capacitance

Power Modules (460V/230V):
MP-1250: 110 Joules / 236 Joules
MP-2500: 183 Joules / 393 Joules
MP-5000: 293 Joules / 629 Joules

Drive Modules (460V/230V):
MD-404: 8 Joules / 17 Joules
MD-407: 17 Joules / 37 Joules
MD-410: 26 Joules / 55 Joules
MD-420: 37 Joules / 79 Joules
MD-434: 37 Joules / 79 Joules

Integral Transistor connected to an external resistor:
MP-1250: 30 Ohm minimum, 6 kW max
MP-2500: 30 Ohm minimum, 6 kW max
MP-5000: 9 Ohm minimum, 12 kW max

I/O Supply: +10 to 30 VDC

Power Module Control Inputs
Digital:(2) +10 to 30 VDC, 2.8 kOhm, Sourcing, Optically Isolated

Power Module Control Outputs
Digital:(6) Digital: +10 to 30 VDC, 150 mA, Sourcing, Optically isolated
Relay Contact:(1) AC Interlock, 24 VDC, 5A

Drive Module Control Inputs
Analog: (1) Analog: +/- 10 VDC 14 bit, 100 kOhm, Differential
Analog Max Input Rating: +/- 14 VDC, Differential or Each Input with Reference to Analog Ground
Digital: (5) +10 to 30 VDC, 2.8 kOHm, Sourcing, Optically isolated
Pulse: (1) Pulse, Differential: RS422, 2 MHz/Channel, 50 % Duty Cycle (1) Pulse, Single
Ended: TTL Schmitt
Trigger

Drive Module Control Outputs
Analog: (2) +/- 10 VDC 10-bit, single ended, 20 mA
Digital: (3) +10 to 30 VDC, 150 mA, Sourcing, Optically isolated
Motor OverTemperature: (1) 0 to +5 VDC, single ended
Pulse: Differential: RS422 and TTL compatible, 20 mA/Channel, Sink or Source

Cooling Method
MP-1250: Convection
MP-2500: Integral Fan
MP-5000: Integral Fan
MD-404: Convection
MD-407: Integral Fan
MD-410: Integral Fan
MD-420: Integral Fan
MD-434: Integral Fan

 Environmental

Rated Ambient Temperature: 32° to 104°F (0° to 40°C)

Maximum Ambient Temperature: 32° to 122°F (0° to 50°C) with power derating of 3.5% / 1.8°F (1°C) above 104°F (40°C)

Rated Altitude: 3280’ (1000 m)

Maximum Altitude: For altitudes >3280’ (1000 m) derate output by 1%/328’ (100 m)

Vibration: 10 to 2000 Hz @ 2g

Humidity: 10 to 95% non-condensing

Storage Temperature: -13° to 167° (-25° to 75°C)

Ingress Protection: IP-20

Serial Interface
RS232/RS485 Modbus RTU - 9600 to 19.2 kBaud
Internal RS232 to RS485 Converter

Power Module Weight
MP-1250: 8.35 lb (3.78 kg)
MP-2500: 8.35 lb (3.78 kg)
MP-5000: 10.25 lb (4.65 kg)

Drive Module Weight
MD-404: 8.35 lb (3.78 kg)
MD-407: 8.35 lb (3.78 kg)
MD-410: 8.35 lb (3.78 kg)
MD-420: 10.25 lb (4.65 kg)
MD-434: 12.0 lb (5.44 kg)

FM control modules provide EN drives with “snap-on” functionality for Indexing (FM-2), Programming (FM-3E), and Advanced Programming (FM-4E). This modular approach allows users to choose the level of advanced machine control they need, based on the applications parameters and not the drive “spec”. For applications requiring traditional multi-axis control, our MC controller is easily integrated with a single cable connection. These modules are programmed using the our PowerTools Pro software.
 
FM Modules

FM-2 Indexing Module

The FM-2 module enhances EN drives by adding positioning capability including Jog, Home, Index functions including Position Tracker™ – Fieldbus Indexing. The FM-2 also includes additional I/O providing 8 digital inputs and 4 digital outputs.

FM-3E Programming Module

The FM-3E Ethernet module transforms the EN into a fully programmable single-axis motion controller, and adds 8 digital inputs and 4 digital outputs. Profibus (FM-3PB) and DeviceNet (FM-3DN) options are also available.

FM-4E Advanced Programming Module

The FM-4E Advanced Programming module has taken all of the features and flexibility of the FM-3E, and added the ability to create complex motion profiles for sophisticated applications.

  Required Accessory

The MDS requires an external logic supply to power the internal logic of the Power Module and Drive Modules. Use the table provided to determine the current requirements of the application.  

Control Techniques offers the following 24 VDC logic-I/O power supplies:

MLP-00 2-00
2.1 Amp, +24 VDC, universal input 90 to 264 VAC.

MLP-00 5-00
5 Amp, +24 VDC, universal input 90 to 264 VAC.

MLP-010-00
10 Amp, +24 VDC, universal input 90 to 264 VAC.

Additional MDS Options and Accessories

Control Techniques provides a complete array of options and accessories to complete your system.

Brake Relays
BRM-1

Breakout Board
ECI-44, DEMO-FMIO-000, DEMO-DRIO-000

Diagnostics
DGNE

Logic Supplies
MLP-002-00, MLP-005-00, MLP-010-00

External Shunts/Resistors
(see Power Accessories)

AC Line Filters
MF-1250-20 (MP-1250), MF-2500-35 (MP-2500),
MF-5000-65 (MP-5000)

AC Line Reactor
MLR-2580-00 (MP-5000)
Consult Factory for AC Line Reactors used on
MP-1250 and MP-2500

Motor Power Filter
MPF-002-00, MPF-003-00

Synchronization Encoders
SCSLD-4, SCSLD-4R

Operator Interface
CTVue, OIT, CTIU

Extended Warranty
Extends Two Year Warranty to Five Years

• Tab Structured Layout— Easily step through your application from Load and Motion details to Product Selection by clicking on the links to one of the five tabs: Load, Motion, Reduction, Selection and Results.
  Start with the information you know and let the sizing software do the rest.
• Pre-Configured Applications — Leadscrew, Rack and Pinion, Conveyor, Cylinder, Feedroll and User Defined applications ease sizing by requiring only the necessary inputs parameters base on the selected load type.
• Pre-Defined and Multi-Segment Profiles — Entering in a motion profile is easily done by selecting one of the four basic profile types or by creating complex profiles with the multi-segment function.
• Multiple Gearbox Reductions — Select up to three stages of speed reduction from five types – Belt/Pulley, Gear/Gear, Chain/Sprocket, User Gearbox and Catalog Gearbox.
• Organized Results — The Results are organized in simple and clean fashion with the optimum selection parameters and speed/torque displayed at the top and alternative solutions listed at the bottom. The list of alternative solutions can be sorted by a variety of filters to quickly find the drive and motor models.
• Inertia Calculator — Calculate inertia’s of complex shapes by selecting from one of six pre-defined shapes and adding or subtracting their individual inertias.
• User Configurable Units — The user can select Metric or English units or setup Custom units.
• Extensive Help File — Explains each page of software in a detailed and easily understandable format.
• Embedded Links to Websites — Easily find contact information for additional support or drawings of drives and motors.
• Detailed Printout — Easily document your results with the detailed printout that sums up all the application requirements and drive/motor combination information.

The FM-2 module enhances EN & MDS drives by adding positioning capability including Jog, Home, Index functions including Position Tracker – Fieldbus Indexing. The FM-2 also includes additional I /O providing 8 digital inputs and 4 digital outputs.

Programmable I/O

• Unique Control Enhancements
• 8 additional optically-isolated digital Inputs for a total of 12
• 4 additional optically isolated digital Outputs for a total of 7

Indexing

• 16 Indexes
• Position Tracker™ – Fieldbus Indexing
• Chaining index capability
• Chain indexes to home
• Compound Indexing

Jogging and Homing

• 2 jog velocities
• Homing
• Home to sensor
• Home to marker
• Home to sensor/marker

Alternate Mode

• Analog Velocity
• Analog Torque (with Speed Limit)
• Pulse Mode

User Units

• Distance
• Velocity
• Time Scale
• Acceleration
• Software Oscilloscope
• Auto-Tune

 Operating information is set up via our free configuration software PowerTools. The FM-2 is designed to be extremely easy to set up and run. This saves time and money during installation and also makes long term support a breeze. For any simple point to point motion application, the FM-2 indexer is the right choice.

 FM-3E Programming Module

The FM-3E Ethernet module transforms the EN & MDS into a fully programmable single-axis motion controller, and adds 8 digital inputs and 4 digital outputs. Profibus (FM-3PB) and DeviceNet (FM-3DN) options are also available.

The FM-3E Ethernet Programming Module allows the user to create programs to sequence motion, I/O control, and other machine operations in one environment. These programs used in conjunction with the Assignments or “virtual wiring” feature, provide the user with a powerful and easy-to-use programming environment.

• User-defined Units for Distance, Velocity, Acceleration/Deceleration and Torque
• User Programs
• Synchronized Motion
• Global and Index PLS’s
• S-Curve Acceleration and Deceleration
• User Variables
• Analog Input
• Supports 57 Indexes
• Ethernet (-3E), DeviceNet (-3DN ) or Profibus (-3PB) Options
• Software Oscilloscope
• Auto-Tune

With removable terminal block connectors for I/O and a pluggable sync cable for master encoder connections, setup of the FM-3E hardware is quick and clean. For diagnostics, the LCD keypad display on the front of the module gives the user a quick and handy way to change parameters, monitor feedback parameters, check module and drive revisions, change baud rates, view I/O states, and much more! Profibus (FM-3PB) and DeviceNet (FM-3DN) options are also available.

  FM-4E Advanced Programming Module

The FM-4E Advanced Programming module has taken all of the features and flexibility of the FM-3E, and added the ability to create complex motion profiles for sophisticated applications.

The FM-4E adds versatility and extends functionality by including high speed data capture, summation of multiple motion profiles, position capture object, queuing, multiple profile summation, program multi-tasking, and an array of parameters suitable for even the toughest applications. Profibus (FM-4PB) and DeviceNet (FM-4DN) options are also available.

• Program Multitasking
• Multiple Profile Summation
• Queuing
• User Configurable Capture Objects
• Ethernet (-4E), DeviceNet (-4DN ) or Profibus (-4PB) Options
• User-defined Units for Distance, Velocity, Acceleration/Deceleration and Torque
• User Programs
• Synchronized Motion
• Global and Index PLS’s
• S-Curve Acceleration and Deceleration
• User Variables
• Analog Input
• Supports 57 Indexes
• Software Oscilloscope
• Auto-Tune

 The FM-4E module is the perfect solution for applications with complex motion profiles such as a random infeed conveyor, rotary knife, or high speed labeling machine. Using the same software as the FM-3E, PowerTools Pro makes programming the FM-4E quick and easy. Profibus (FM-4PB) and DeviceNet (FM-4DN) options are also available.

Logic I/O Supply
+10 to 30 VDC, 0.75A

Control Inputs
(8) Digital: +10 to 30 VDC, 2.8 kOhm, Sourcing, Optically isolated

Control Outputs
(4) Digital: +10 to 30 VDC, 150 mA, Sourcing, Optically isolated

Environmental

• Ambient  Temperature: 32º to 122ºF (0 to 50ºC) for rated
  performance
• Vibration: 10 to 2000 Hz @ 2 g
• Humidity: 10 to 95% non-condensing Storage
• Temperature: -13º to 167ºF (-25º to 75ºC)
• Ingress Protection: IP-20

Module Weight
0.5 lb (0.23 kg)

FM-3E and FM-4E Specifications

Logic I/O Supply
+10 to 30 VDC, 0.75A

Control Inputs

• Digital: (8) +10 to 30 VDC, 2.8 kOhm, Sourcing, Optically isolated
• Pulse: Differential: RS422, 2 MHz/ Channel, 50% Duty Cycle

Control Outputs

• Digital: (4) +10 to 30 VDC, 150 mA, Sourcing, Optically isolated
• Pulse: Differential: RS422 and TTL compatible, 20 mA/Channel, Sink
  or Source

Environmental

• Ambient Temperature: 32º to 122ºF (0 to 50ºC) for rated
  performance
• Vibration: 10 to 2000 Hz @ 2 g
• Humidity: 10 to 95% non-condensing
• Storage Temperature: -13º to 167ºF (-25º to 75ºC)
• Ingress Protection: IP-20

Module Weight
0.5 lb (0.23 kg)

DeviceNet (Optional)

• Power Consumption: 25 mA
• Baud Rates: 125, 250 and 500 kbps
• Node Addresses: 00-63
• Messaging: Explicit, Polled I/O, Change of State, Strobed and Cyclic
• Connection: 5-wire terminal block

Profibus (Optional)

• Baud Rates: Up to 12 Mbps
• Node Addresses: 1-127
• Messaging: Cyclic
• Connector: DB9

Ethernet (Optional)

• Data Rate: 10/100 base T
• Messaging: Modbus TCP/IP, EtherNet/IP, SMTP, and HTTP
• Connector: RJ45